Forged iron machine is the products for constant casting of iron blocks with molten iron. Its process is that locomotive transports molten iron tanker or mixer truck loaded with molten iron from blast furnace to solid iron device workshop via railway locomotive or auto. The molten iron tank is tipped above by tipping system. The molten iron flows into cast iron machine mould by way of molten iron trough, and the cast iron device mould filled with molten iron is pushed by chain belt. In the procedure of transportation, cooling h2o is sprayed on the crusted iron block to speed up the cooling of the iron block the iron block falls off at the starwheel of the equipment head and is transported out by chute into the truck person iron blocks that are not simple to slide off are cleaned up by the choosing system, so that when the chain belt returns, the iron block falls off easily. The mould is continuously injected into the solid iron mildew during the procedure of the casting equipment.
(one) Provide a total established of Mechatronics products. The motor adopts three-phase AC variable frequency velocity regulating motor, which can velocity the chain belt procedure with poleless variable frequency.
(two) solid iron mildew adopts special alloy cast metal, the typical solitary-mode iron material is a hundred~a hundred and sixty tons / block.
(3) The chain plate is geared up with a dress in-resistant sleeve, which is positioned by the sleeve and is not easy to fall off. The put on-resistant sleeve and the transmission shaft are very easily changed after dress in, therefore prolonging the provider daily life of the chain plate.
(4) The supporting rollers are organized in accordance with specific rules to make sure the easy procedure of the chain belt the shaft end is developed with a dust-evidence composition to stop dust impurities from getting into the bearing and make sure the standard operation of the rollers.
(five) the design of principal and slave wheels is reasonable, and the installation and adjustment are adopted.
(six) Buffer anti-splash chute is employed to reduce the splash reduction of molten iron and increase the yield of molten iron.
(7) Back-leaching method is adopted for cooling. The drinking water movement is not right sprayed on the rigid crust iron block. The cooling radiation surface is big, the temperature of iron block drops quickly, and the production effectiveness is higher.
(8) It is geared up with a choosing device, which can immediately clean the iron blocks which are not easy to slide off by by itself, CZPT harming the solid iron mould, make sure the normal operation of the tools, reduce the phenomenon of sticking iron and decrease the labor intensity of the staff.
Three principal types of cast iron devices:
(one) double chain belt roller mounted forged iron machine suited for large and medium-sized blast furnace matching equipment
(two) double chain belt roller mobile solid iron machine suitable for medium and small blast furnace matching equipment
(three) double chain belt roller cellular cantilever forged iron device is ideal for medium and tiny blast furnace matching gear.
|Iron machine electrical system products table|
|No.||Handle technique||Device Title|
|one||Chain handle||Frequency conversion cupboard, console, discipline procedure box|
|2||Lime slurry spraying manage||MCC cupboard and field procedure box|
|3||Chain conveyor handle||MCC cabinet and field operation box|
|4||Tilting hoist control||MCC cabinet|
|five||Baking handle of forged iron mildew||Subject procedure box|
|6||Circulating h2o program handle||MCC cupboard and field operation box|
|In accordance to the user’s wants, we can configure different requirements of transducers and other nicely-acknowledged components at property and overseas, which can fulfill the user’s demands.|
|Iron Equipment CZPTal System Tools Desk|
|1||Front pillar (65T-140T)|
|two||Tipping winch (65T-140T)|
|three||Rotary chain conveyor|
|4||Splash proof scorching metallic chute|
|5||Entrance triangular baffle and bracket|
|8||Iron retaining unit|
|nine||Shotcrete method products|
|ten||Grilled iron unit|
|eleven||Pneumatic turnover iron chute|
|13||Spray cooling method|
|fourteen||Iron mould drying|