Highway guardrails forming gear steel forming device
Product description:
CZPT Requirements
1. Decoiler
With two tapered electric powered bulgy clamps, and its carrying capacity is eight tons. The inner diameter of the roll content is about five hundred to 600mm, the optimum diameter of steel coil is 1800mm. Clamp motor power is two.2kw with four-pole standard motor. Undertake ZQ250 pace reducer, its pace ratio is 31:five.
2.Leveling Equipment
Wallboard seven-roller leveler with two-roll pinch and 5-roll leveling. Leveling roller diameter is 110mm. The leveling equipment ahead of and following has vertical information roll. Feed inlet port equipped with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor energy:seven.5kw, 6-pole typical motor, ZQ350speed reducer, velocity ratio: twenty:forty nine, φ200 arrester brake.
three.Punching Equipment
Undertake YL32-315 four-column hydraulic punching machine, and hydraulic station motor electrical power is 22kw. One particular set of two waves guardrail plates punching cutting die, layout and approach mostly according to users’ style drawings. The material of mould inserts and plunger chip is Cr12MoV alloy steel. The punching equipment prior to and soon after geared up with adjustable manual roll. (manual roll substance: Cr12MoV, hardness: HRC58º~60º) Besides, it also outfitted with a established of spare blade and plunger chip.
four.fast feeding content system
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor electrical power:two.2 kw, ZQ250 speed reducer, hand-turn compressing
5.Photoelectric Size-measuring Gadget
amount: two pairs, reduce duration: 4320mm, size accuracy < ±3.0mm
six. Major Forming Engine
This device consists of eleven molding processes with impartial open up arch composition.
The mechanical spreading width : 550mm.
Arch substance : HT200 , tempered.
The column cross-section size: eighty x 70, with sufficient strength and dependable high quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Materials: 40Cr metal, quenched and tempered.
CZPT type: Mounted floor 7216, regulation 32216, every single has 4.
Figures of dual-axis gear box: 1
Figures of solitary-shaft transmission gear box: 9
Bevel modulus: M=9
Equipment box substance: HT200.
Host electricity: 45KW r, electromagnetic speed regulating,
Velocity reducer: ZQ650
Velocity ratio: 48.57
Use 1 inch double chain drive between the transmission gear box common transmission shaft between the roller shafts, and the common transmission shaft sort is140-275. Use one.five inch dual chain drive among the velocity reducer.
7.Forming Mold
A established of two wave guardrail plate roll forming die, made and processed in accordance to the countrywide common. The material is GCr15, and the general quenching hardness is HRC58°~ 62°.
eight.material Receiving Platform
Roller kind material getting station, 5m duration, 6# steel welded.
9.Handle Technique
Typical control system. Can manually and instantly management the harmony of numerous areas of of the total manufacturing line.
10.Other people
The tools whole electricity is 78.9Kw, with 30000mm * 4000mm length * width. The optimum rolling height is 85mm, the highest rolling thickness is 4.0mm, and the highest rolling pace is three ~ 12m/min. Structural components of welding equipment seat have to meet up with the requirements, welding must be up to the nationwide standard . Tools following rust cleaning ought to be firstly coated with steel special anti-rust paint comprehensively masking, and then coated with high high quality topcoat. The rotating part ought to be divided by warning color.
FAQ
1.Q: Are you company or trading firm?
A: We are manufacture and investing company.
2.Q:What details you need to have just before you make the proposal?
A:The pipe diameter and thickness selection which you want or the profile drawings, substance information, your unique needs.
three.Q: what is the MOQ?
A: A single established
four.Q: Do you provide installing and debugging overseas?
A: Overseas equipment install and employee instruction services are optional.
5.Q: Can you make the machine according to my style or prototype?
A: Yes, we have an skilled staff for functioning out the most ideal layout and production plan for the equipment that you are heading to e-book with us.
6.Q: How does your factory do regarding top quality handle?
A :There is no tolerance concerning top quality handle. Top quality handle complies with ISO 9001.each equipment has to past tests managing just before it’s packed for shipment.
seven.Q: How can I believe in you that devices pasted tests operating before transport?
A: 1) We record the testing online video for your reference
two) We welcome you go to us and take a look at equipment by yourself in our factory.
eight.Q: What about our after-sale services?
A: we provide specialized support on line as effectively as abroad services by skillful professionals.
9.Q: What must I do if I just start a new business?
A:Get in touch with us right away ,we offer totally free consultant pre-revenue service.Also we can help you to resolve the content(metal coil)buy,worker teach,international market value.
10. Q:Can I pay a visit to you factory to check devices on-web site ? What Must I provide when I go to your manufacturing facility?
A: We are company, and we welcome consumers to visit our manufacturing facility. For specific product layout and create, we request you bring a piece of testing content, you can test on our machines on-web site.
