Total Automated and Manual Die-Chopping and Creasing Equipment
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Measurement||mm||350*350||four hundred*410||five hundred*440|
|Max. Die-reducing Dimension||mm||1180*760||1280*940||1480*1080|
|Max. Working Pressure||T||300||three hundred||300|
|Corrugate sheet Thickness||mm||one-7||one-7||1-7|
|Cardboard sheet dimensions||gsm||250-800||250-800||250-800|
|Complete Electrical power||KW||22.five||22.5||27.five|
|Whole Excess weight||kg||14500||15500||19000|
|All round Dimension||mm||8000*4000*2250||8750X4100X2245||9400X4600X2245|
Attributes of the machine:
a.The Bobst type cut structure helps make the reducing system movement like a scissor, it will realize a entire and less complicated reduce.
b.Primary worm gear utilizes alloy copper material, right after the experienced operator’s guide scraping treatment method and stringent standard testing, it can ensures the driving elements 10 several years daily life.
c.The main chains adopt imported British Renold manufacturer, the differences of 10 chains are considerably less than .2mm.
d.The join in between equipment box and driving shaft adopts sleeve and pin construction ensuring a strong link.
The machine adopts frequency controller to accomplish stepless pace acceleration which can get to to 4500 instances per hour. During actual generation, it can normally run at 3600 to 4200 instances for each hour according to the good quality of the board. If the top quality of the paper is very good, a great operator even can function the equipment at maximum pace.
As it is demonstrated in the picture of the equipment, the machine adopts automatic paper feeding method which keeps the operator away from the die-chopping portion. The mounting and adjustment of the die plate is also accomplished outside of the die-cutting portion with sensors and detectors at die-reducing part to make certain that the device can not be started out when the die-cutting plate is at adjustment status.
Besides the sensors at die-chopping part, there are sensor or strategy switches at window part to make the total equipment at checking standing to make sure its basic safety.
There is Gentleman-equipment interface installed in the control panel which will exhibits the security position of the machine as properly as malfunctions to aid the operator. Digital camera is also installed in front of the operator for him/her to keep an eye on the procedure status at the delivery portion.
four.Primary Constructions and Crucial Material Used
1)4 Primary Massive Areas:
They are: base station, moving platform, higher system and device wall. The base station is made of gray solid iron -HT 200 the transferring platform is ductile iron – QT 42-ten and the equipment wall is high quality A3 steel.
2)Main Travel: The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a shifting established to guarantee steady pressure out set of not significantly less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-six-three.
3)Die-reducing and Creasing Component:
The drive is transferred by way of crank rod to pendulum which will deliver the relocating system to shift up and down to reach die-cut and creasing goal.
The pendulum is manufactured of high top quality ductile iron. The pendulum axis is carried out by induction harden with surface hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort computerized die-cutting and creasing device. Compared with automated die-cutting and creasing equipment which is used for cardboard die-cutting, this type of automatic die-reducing and creasing equipment is mostly utilized for corrugated board which wants significantly less pressure for die-chopping, in this situation very some producers have created smaller sized width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain broader pendulum and bigger diameter on its shaft to make our equipment previous for a for a longer time daily life.
The die-reducing plate makes use of seven mm seventy five Crl plate which has much more hardness and daily life span than the manganese plate.
four)Board Conveying: It adopts three-cam intermittent positioning device to guarantee the boarding conveying correct and secure.
The device makes use of gripper bar sort with 12A lengthy joints chain which is less in bodyweight and less shock to the intermittent device under the precondition to make certain the energy of the chain. The model of the chain is Renold U.K with higher specific and top quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in fat and substantial in strength.
5)CZPT Part The electrical areas are designed and assembled in accordance to the CZPTpean CE regular and uses entire world wide identified model items.
6)Installation of Die
The die mounting and dismounting adopts aspect withdrawing methods which time conserving and easy for procedure.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is straightforward, hassle-free and reputable.
7)Particular Figures of Our Machine:
(1) Clever And Specific Entrance Lay Design:
In contrast with the card board sheet, the corrugated board has far more power. If the corrugated board abnormally reaches to the entrance lay, it will hurt the entrance lay and the gripper bar when the entrance lay reaches to its greatest situation.
CZPTly the producers will put in sensors on this portion to end the machine when the paper is fed abnormally to the front lay. Even so, when the machine is managing at the higher velocity, the inertia will deliver the machine to operate for a even though to make the front lay to its highest stage and then also injury the front lay and the gripper bar.
Our particular design is that when the irregular board feeding takes place and becoming detected, the entrance lay can never ever reaches to its highest point which can make free of charge from front lay and gripper bar damages since of abnormal paper feeding.
As it is our unique design and style, so there is no photograph to be demonstrated below..
(2) Vehicle-Handbook Switching Program The Feeding method for this sort of device can do auto and manual. When the sheet form is great, you can use car-operate. When the form of the sheet is not good, you can use manual purpose and do sheet feeding manually.
When the sheet is not good in form, you can open up the rear beam and carry up the feeder to do handbook feeding.
(3) Stripping Part
(a) The equipment is half stripping which can strip off 3 – edge waste and center holes of the board.
(b) There are upper chase, center chase and decrease chase in which the male, elastic block and female die are positioned to strip off the squander.
|Name||Brand name and Origin||Remarks|
|CZPT||SKF Swiss||Crucial component|
|IKO Japan or HangCZPT, China||Not crucial part|
|Chain||Renold U.K||Principal Chain ( Discrepancy of less than .two mm for for each 10 chains of machine chain length)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph CZPT Change||Fotek ZheJiang|
|Major Motor||Siemens||Joint Venture|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|